ITS HISTORY OF AUDI G28

Its History Of Audi G28

Its History Of Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located at the edge of transmission just above the flywheel gear. It sends a message to the ECU through a grey wire T55/49, then to the tachometer on the instrument cluster.

1. Engine Speed Sensor

The grey wire is located on the edge of transmission, above the flywheel ring. This sensor sends signals through the grey wire to pin T55/49. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends a signal to the G5 tachometer inside the instrument cluster.

The sensor is used to link with the G40 Camshaft position Sensor. The ecu needs to be aware of when the crankshaft has reached TDC, and the position of the camshaft, so that it can activate the spark and injectors.

If this sensor fails the ECU will show an error code P00160 which indicates that the Crank Shaft and Intake Camshaft are out of sync, possibly indicating chain stretch or a jumped link on the upper chain of timing. The code will not appear without the additional information provided by other sensors (G4 or G40).

It is a little tricky to test as there are various pins on the connector and each has its own functions. The best method for doing this is to measure the resistance between the ECU and the sensor. If the sensor is operational, it should read about 1000 ohms. Examine for signs of coolant or oil in the connector bay if you are experiencing issues with this component.

2. Injectors

Yesterday, while accelerating at full speed from the highway paytoll, I experienced an abrupt drop in power as if the engine was running out of gas or injectors are not firing any more. I pulled out the spark plugs this morning, 3 were drenched in gasoline and the 4th was dry. I placed a tissue over each injector hole, and when I start the engine with no sparks, the ones that have gazoline pop right out. The 4th one remains shut. I inspected the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ I got zero ohm. I assume that the problem is elsewhere.

I also read more tried to reset the PID but with no luck. The car will start when the G28 is unplugged, and it is running fine with the G28 connected. However, the intermittent misfire problem still occurs at higher RPM. The coolant temperature sensor (G62) shows the wrong temperature of -49c, even if I click here unplug it. I also noticed that the oil gauge in the cockpit shows 2 bar when the actual pressure is zero.

I'm not sure what to do, as i think i've pretty much completely ruled out all other possibilities. However, i'm afraid that I may have missed something. Please let me know what is the audi advanced key should you have any suggestions! TIA!

3. Fuel Pump

The fuel pump in the g28 can be activated by a signal sent by the RPM sensor. The GM-style transmitter is identical to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily locate an extra in a wrecking shop or a parts store. It is simple to test them by putting your DMM in resistance mode and measure between pins 1 (with the bump on the connector's side up) and 2 (2nd from left on the black end of the connector). They should be infinite ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY ADU) engines must know the position and speed of the crankshaft to make decisions regarding timing of the fuel injector, etc. It uses a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these sensors go wrong, you will receive codes on the diagnostic scanner that can lead to engine shutdown.

Some of the symptoms of a failing G28 sensor are an inaccurate gearbox rev counter, gears shifting quicker than normal, and/or a misfire when you are in gear. If you experience any of these problems, it is likely that your sensor is failing and requires replacement. They are cheap and easy-to-find especially in the case of an Bosch sensor like ours. Alternately, GM's version this component is an option.

5. Tachometer

A damaged engine sensor could cause a myriad of issues in your car. It's a crucial component of the transmission in your Audi since it sends information to the ECU about how fast or slowly the engine is spinning. This sensor could cause the transmission to malfunction and other car components to be affected.

The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It transmits a signal via gray wire to ECU pin T55/49. The ECU uses this signal to control the flow of fuel and boost as well as timig. It also relays it to the G5 Tachometer in instrument cluster. You can test for sensor failure by examining the continuity of the sensor to website the tachometer. Additionally, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 and pin T26a/12. There should be an average resistance of 1000 ohms in these areas. This is a common feature across the Audi website 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU You may also find them in wrecking yards.

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